To repair roof boxes on a car, start by cleaning the box thoroughly and assessing the damage. Depending on the issue, you might need to fix cracks with adhesive or tape, replace broken parts, or tighten any loose fixtures to ensure a secure fit.
How to Repair Roof Boxes in a Car?
Owning a car is always a superior experience, isn’t it?! There’s no doubt about it! You’ll always feel an extra adventurous feeling by having a car. However, as they get older, things get change significantly. One of the changes can appear in the car’s roof boxes. Further, it can damage over time. But, you can fix it by yourself if you know some basic rules of the vehicle.
Car roof boxes are positioned on the roofs of the automotive and used for storage. Besides, they are exposed to the ingredients and residues. For this reason, their condition vandalizes with time. By following some moves, you can okay them quickly.
In this article, we’ll talk about how to repair roof boxes in the car – some easy steps. Let’s go –
Car Roof Box Repair – Some Simple Steps to fix it
What’s your take on repairing a car’s roof box? Is it too complicated a task?! Absolutely not! The equipment needed for repairing jobs is available in hardware stores. Therefore, you don’t have to take the extra burden on it. Now, let’s check out the procedures for fixing the roof box in the car –
Step 1 – Sand the Place
Find out the crack inside of the car’s roof box. Then, start sanding the whole place around it. But, which element should you use? Our recommendation is coarse-grit sandpaper. The fiberglass will adhere closely to this thing.
Step 2 – Cleanse the Place Properly
It is necessary to cleanse the whole place properly with clean water or alcohol. Otherwise, you can’t expect a strong bond with the roof box.
Step 3 – Heat the Thing!
It’s time to heat up! Allow the propane torch to get over the surface. When the flame can touch the surface, it will erode the area and remarkably enhance the overall adhesion. Therefore, the adhesive’s adhesion improves outstandingly and gets a special coating.
Step 4 – Mix the Epoxy
Now, it’s the mixing time of the epoxy. However, make sure that the percentage is exactly the package suggested. A small batch of epoxy is enough. Then, you have to mix it accordingly. Keep the mixed ingredient on a disposable paper plate.
Step 5 – Apply the Epoxy
Apply a small amount of epoxy to the sanded area of the roof box. After that, place some lightweight fiberglass fabric over the rift. Henceforth, it will be best if you can remove the air bubble from the fiberglass. This is how it can work properly.
Step 6 – Repeating the Procedure
Take another batch of fiberglass and repeat the whole procedure with epoxy one more time. After putting the fiberglass fabric in the wet adhesive, spread the entire thing with a spreader thoroughly. Nevertheless, don’t rush while doing it. Otherwise, things could go wrong.
On the other hand, if there are more layers, keep redoing the process.
Besides, take time to cure for around 10-12 hours. To finish it in a sophisticated way, you can consider painting.
Warning Message – While mixing the epoxy, better wear gloves in your hands. Epoxy can be dangerous to the skin and taking precautions is necessary.
How to Resist the Roof Box Leak in the Car?
There are various reasons that roof boxes can get leaked. To prevent it, you can take some practical measurements. Let’s check out –
- Rust is the common enemy of a vehicle. The rust and corrosion can cause massive damage to the roof box in the car. Therefore, you should clean it regularly.
- The roof area needs to be painted periodically. Yes, cleaning is essential. But, keep remember that just cleaning isn’t enough for your roadster’s roof box. As a result, polishing is a must. This is how a car’s roof box can get protection from rain, snow, extreme heat, and other natural threats.
- Be careful when installing a roof box. Sometimes, the box fails to fit inside of the car correctly. For this reason, substantial damage can happen to the box. So, beware of this and establish the box accurately inside a vehicle.
Some Important Roof Box Safety Tips
A road trip is always enjoyable. But, being stuck in a car for hours with little room for movement can bring an unpleasant situation. That’s why loading up a roof box with belongings can help immensely. Nevertheless, adding a load to the top of the car could be risky.
Therefore, here’s something you have to know before making your entry into the road –
Weight
During making a plan on rooftop packing, it’s better to know the weight limit of the rooftop and vehicle. Do you have to pack a lot of belongings? Hmm. So, knowing the weight could ensure that you’re on a correct path. Remember that being overweight could lead to a severe accident.
Balance
A well-packed roof box generally increases the center of gravity of the car. For this reason, the vehicle can wobble at high speeds. As a result, there’s a big chance the load can fall into it and cause unimaginable problems while driving. So, a balance is needed.
Ensure that the box is well-balanced while it carries your properties.
Installing in the Box
Sometimes, cars come with a roof box. But, if the vehicle doesn’t come with it, you have to purchase and install the product. Moreover, you have to ensure that the box perfectly fits the car. Generally, the roof box comes with a connecting point. Besides, you can join this point with the car.
But, if the point can’t be attached to the car’s roof, it will cause a massive problematic situation. To skip such an unwanted condition, you can take advice from an auto professional.
How to Repair Roof Boxes in the Car? – FAQs
Can the roof box damage my car?
If you can set the box accurately as per the suggestion of the manufacturing company, you won’t face a problem and there’s no chance that the box could damage your car.
What is the best place for a roof box in a car?
Try to distribute the weight equally as possible you can. If you feel that the load is much heavier, you can keep some more oversized items in the backseat of your vehicle. On top of that, you have to ensure adequate airflow around the box. Therefore, the box should stay closer to the back of the car rather than in front.
Final Thoughts
So, this is our discussion on how to repair the roof boxes in the car – some easy steps. Although these formulas are pretty effective for repairing roof boxes, you can consult with a professional if enormous damage occurs. However, we think prevention is the best measurement when it comes to leaking.
Thank you for reading! Until next time, goodbye!
-our editorial board has reviewed this article and has been approved for publication according to our editorial policy.
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- 18 cubic foot (510 L) internal cargo capacity
- Made from durable UV-resistant ABS material
- Rear opening for easy access away from traffic
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- Includes key and lock to secure contents in the box, and the box to your rack
- Fits SportRack Rack Systems, square bars, round bars and most factory racks (check fit guide)
- Dimensions (LxWxH): 63 x 38 x 19 in / 160 x 96.5 x 48 cm
- Min-Max Crossbars Spacing: 23 5/8 - 29 3/4 in (60 - 75.5 cm)
- Max Weight Capacity: 100 pounds (45 kg)
- Functional rooftop cargo box provides 14 cubic feet of additional packing space
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- Fits 3-5 snowboards (max length: 155 cm)
- External dimensions: 67 x 35 x 16 inches; Internal dimensions: 61 x 33 x 14 inches
- Load capacity: 110 lbs; Product weight: 34 lbs
- Height off crossbar: 16 inches. Fast and secure mounting
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- Overall Dimensions - 53" L x 34" W x 15" H | Capacity: 11 Cubic Feet and up to 110 LBS. Package includes [1] 53 inches length storage box, [2] security lock key, and [4] heavy duty tool free installation mounting brackets.
- 𝐔𝐧𝐢𝐯𝐞𝐫𝐬𝐚𝐥 - Roof cargo box is universal, fits for vehicles with cross bars only, and no tool assembly and installation. Can help increase cargo space without impeding on passenger comfort.
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- 【DURABLE CONSTRUCTION】Crafted from high-quality ABS material, the hard shell rooftop cargo box ensures long-lasting durability. Its waterproof and UV-resistant design protects luggage from various weather conditions, making it ideal for road trips. The aerodynamic shape also reduces fuel consumption and noise for a smoother ride
- 【SPACIOUS 12 CUBIC FEET STORAGE】With dimensions of 54.3"L x 31.5"W x 13.4"H, the rooftop cargo box offers 12 cubic feet (340L) of extra storage space. With a maximum capacity of 165 lbs, it significantly increases storage capacity for your belongings
- 【UNIVERSAL FIT】Compatible with all vehicles equipped with a roof rack, including cars, vans, and SUVs. Prior to purchase, please verify compatibility by checking the roof rack fitting guidelines
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- Spacious 16 Cu Ft Storage: This hard shell roof cargo carrier offers a generous 16 cubic feet of space, ideal for road trips, vacations, or outdoor gear. Overall dimensions: 58.3"(L) x 35.4"(W) x 13"(H)
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- Dual-Side Opening & Secure Lock: Features dual-side opening for convenient loading/unloading. Lock system ensures the key can only be removed when securely closed for maximum safety
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- 【UNIVERSAL】This extra long rooftop cargo carrier fits for vehicles with cross bars only, no tool assembly & installation. Increases vehicle cargo space without impeding on passenger comfort.
- 【LARGE CAPACITY】Rooftop cargo box provides 11 cubic feet of additional storage space. The maximum storage capacity of 110lbs when evenly distributed. And it can be opened up to 14" wide to store bulky items.
- 【ROBUST DESIGN】Constructed of rugged, impact-resistant ABS material for long-lasting durability, able to protect your contents from exposure to the inclement weather.
- 【SECURITY LOCKING SYSTEM】Includes key and lock to secure valuables in the box, to ensure cargo safety and s proper lid alignment. It can open from the side and stays open til you close it.
- 【SPECIFICATION】Size: 11 Cubic Feet Internal Storage, 110lbs Max Capacity | Overall Dimensions: 53" L x 34" W x 15" H | Surface Finish: Black Texture Finish
- Easy Dual Access: This rooftop cargo box features convenient dual-side opening panels, allowing you to load/unload from either side of your vehicle - perfect for tight parking spaces. The stay-open lids with gas struts provide hands-free access while loading gear, eliminating the need to walk around your vehicle.
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- 【Overall Dimensions】70'' L x 31'' W x 15'' H , Capacity: 17.7 Cubic Feet volume and holds up to 165 lbs;
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- 【Tool-Free Installation & Universal Compatibility】Fits round, square, and most aerodynamic roof racks with no tools required—simply clamp it onto your vehicle’s crossbars using the pre-assembled mounts. It offers 17.7 cubic feet of storage, ideal for a wide variety of vehicles, including cars and SUVs. Always check your roof rack specs for compatibility.
- Perfect for Road Trip: Take the cargo box to the park, the beach, the sports field, or any place you need to store. Works on all vehicles with rack, suitable for cars, vans, SUVs, etc. Sleek aerodynamic design to reduce drag and has less noise.
- High Quality Material: The roof box is manufactured from sturdy ABS and PMMA material for long-lasting use, able to protect your valuables from exposure to the elements and can load 130 lbs capacity, suitable for round, square, factory and most aerodynamic bars.
- 16 Cubic Feet Cargo Box with Car Trunk Organizer---With the large capacity, the roof cargo box can help you securely carry 16 cubic feet worth of essentials, can increase vehicle cargo space without impeding on passenger comfort, more capacity, more pleasure!
- Secure & Convenient Use: In order to keep your belongings secure, this vehicle cargo carrier is designed with the security lock that has keys. More importantly, Dual-sided opening for easy access on either side of your vehicle to increase efficiency and convenience.
- Easy to Install: With equipped hardware and detailed instruction, the car rooftop cargo carrier is easy to be mounted to the car top. Then you can start a hassle-free trip with your family and friends to appreciate the wonderful scenery along the way.
Last Update : 2025-09-13
