To repair roof boxes on a car, start by cleaning the box thoroughly and assessing the damage. Depending on the issue, you might need to fix cracks with adhesive or tape, replace broken parts, or tighten any loose fixtures to ensure a secure fit.
How to Repair Roof Boxes in a Car?
Owning a car is always a superior experience, isn’t it?! There’s no doubt about it! You’ll always feel an extra adventurous feeling by having a car. However, as they get older, things get change significantly. One of the changes can appear in the car’s roof boxes. Further, it can damage over time. But, you can fix it by yourself if you know some basic rules of the vehicle.
Car roof boxes are positioned on the roofs of the automotive and used for storage. Besides, they are exposed to the ingredients and residues. For this reason, their condition vandalizes with time. By following some moves, you can okay them quickly.
In this article, we’ll talk about how to repair roof boxes in the car – some easy steps. Let’s go –
Car Roof Box Repair – Some Simple Steps to fix it
What’s your take on repairing a car’s roof box? Is it too complicated a task?! Absolutely not! The equipment needed for repairing jobs is available in hardware stores. Therefore, you don’t have to take the extra burden on it. Now, let’s check out the procedures for fixing the roof box in the car –
Step 1 – Sand the Place
Find out the crack inside of the car’s roof box. Then, start sanding the whole place around it. But, which element should you use? Our recommendation is coarse-grit sandpaper. The fiberglass will adhere closely to this thing.
Step 2 – Cleanse the Place Properly
It is necessary to cleanse the whole place properly with clean water or alcohol. Otherwise, you can’t expect a strong bond with the roof box.
Step 3 – Heat the Thing!
It’s time to heat up! Allow the propane torch to get over the surface. When the flame can touch the surface, it will erode the area and remarkably enhance the overall adhesion. Therefore, the adhesive’s adhesion improves outstandingly and gets a special coating.
Step 4 – Mix the Epoxy
Now, it’s the mixing time of the epoxy. However, make sure that the percentage is exactly the package suggested. A small batch of epoxy is enough. Then, you have to mix it accordingly. Keep the mixed ingredient on a disposable paper plate.
Step 5 – Apply the Epoxy
Apply a small amount of epoxy to the sanded area of the roof box. After that, place some lightweight fiberglass fabric over the rift. Henceforth, it will be best if you can remove the air bubble from the fiberglass. This is how it can work properly.
Step 6 – Repeating the Procedure
Take another batch of fiberglass and repeat the whole procedure with epoxy one more time. After putting the fiberglass fabric in the wet adhesive, spread the entire thing with a spreader thoroughly. Nevertheless, don’t rush while doing it. Otherwise, things could go wrong.
On the other hand, if there are more layers, keep redoing the process.
Besides, take time to cure for around 10-12 hours. To finish it in a sophisticated way, you can consider painting.
Warning Message – While mixing the epoxy, better wear gloves in your hands. Epoxy can be dangerous to the skin and taking precautions is necessary.
How to Resist the Roof Box Leak in the Car?
There are various reasons that roof boxes can get leaked. To prevent it, you can take some practical measurements. Let’s check out –
- Rust is the common enemy of a vehicle. The rust and corrosion can cause massive damage to the roof box in the car. Therefore, you should clean it regularly.
- The roof area needs to be painted periodically. Yes, cleaning is essential. But, keep remember that just cleaning isn’t enough for your roadster’s roof box. As a result, polishing is a must. This is how a car’s roof box can get protection from rain, snow, extreme heat, and other natural threats.
- Be careful when installing a roof box. Sometimes, the box fails to fit inside of the car correctly. For this reason, substantial damage can happen to the box. So, beware of this and establish the box accurately inside a vehicle.
Some Important Roof Box Safety Tips
A road trip is always enjoyable. But, being stuck in a car for hours with little room for movement can bring an unpleasant situation. That’s why loading up a roof box with belongings can help immensely. Nevertheless, adding a load to the top of the car could be risky.
Therefore, here’s something you have to know before making your entry into the road –
Weight
During making a plan on rooftop packing, it’s better to know the weight limit of the rooftop and vehicle. Do you have to pack a lot of belongings? Hmm. So, knowing the weight could ensure that you’re on a correct path. Remember that being overweight could lead to a severe accident.
Balance
A well-packed roof box generally increases the center of gravity of the car. For this reason, the vehicle can wobble at high speeds. As a result, there’s a big chance the load can fall into it and cause unimaginable problems while driving. So, a balance is needed.
Ensure that the box is well-balanced while it carries your properties.
Installing in the Box
Sometimes, cars come with a roof box. But, if the vehicle doesn’t come with it, you have to purchase and install the product. Moreover, you have to ensure that the box perfectly fits the car. Generally, the roof box comes with a connecting point. Besides, you can join this point with the car.
But, if the point can’t be attached to the car’s roof, it will cause a massive problematic situation. To skip such an unwanted condition, you can take advice from an auto professional.
How to Repair Roof Boxes in the Car? – FAQs
Can the roof box damage my car?
If you can set the box accurately as per the suggestion of the manufacturing company, you won’t face a problem and there’s no chance that the box could damage your car.
What is the best place for a roof box in a car?
Try to distribute the weight equally as possible you can. If you feel that the load is much heavier, you can keep some more oversized items in the backseat of your vehicle. On top of that, you have to ensure adequate airflow around the box. Therefore, the box should stay closer to the back of the car rather than in front.
Final Thoughts
So, this is our discussion on how to repair the roof boxes in the car – some easy steps. Although these formulas are pretty effective for repairing roof boxes, you can consult with a professional if enormous damage occurs. However, we think prevention is the best measurement when it comes to leaking.
Thank you for reading! Until next time, goodbye!
-our editorial board has reviewed this article and has been approved for publication according to our editorial policy.
Best Seller List of Roof Cargo Boxes:
- 18 cubic foot (510 L) internal cargo capacity
- Made from durable UV-resistant ABS material
- Rear opening for easy access away from traffic
- Tool-free mounting hardware for easy installation and removal
- Includes key and lock to secure contents in the box, and the box to your rack
- Fits SportRack Rack Systems, square bars, round bars and most factory racks (check fit guide)
- Dimensions (LxWxH): 63 x 38 x 19 in / 160 x 96.5 x 48 cm
- Min-Max Crossbars Spacing: 23 5/8 - 29 3/4 in (60 - 75.5 cm)
- Max Weight Capacity: 100 pounds (45 kg)
- DUAL-SIDE OPENING FOR EASY ACCESS: Dual-side opening design allows you to open it from either the driver side or the passenger side, which brings more convenience for loading and unloading. (NOTE: There is protective film on the lid. Please peel off the film before use.)
- FAIR CAPACITY: With 13.4 cubic feet maximum storage capacity and 150lbs loading capacity, the roof cargo carrier can allow for more space in your car. What’s more, its streamlined design will reduce drag and noise during driving.
- LOCKING SYSTEM FOR SAFETY: It is designed with locks on both sides and comes with keys for protecting your valuables. And the stiffeners at the bottom of the roof cargo box strengthen its stability.
- EASY TO INSTALL: It is simple in structure and light in weight (approximately 24.25lbs). It won’t be difficult for you to lift it and install it to your car. And it can work with most vehicles with crossbars, such as car, suv, van, etc. Applicable Cross Bar: Max. Width 2.36”. Max. distance between bottom holes for installation: 40.94”. Min. distance between bottom holes for installation: 15.35”.
- QUALITY MATERIAL FOR DURABILITY & BETTER PROTECTION: Made from ABS material for long-lasting use. And it can protect your luggage or equipment from being exposed to sun, rain or dust. And it is protected with 3-Year Warranty.
- Road Trip Ready: This heavy-duty hard shell roof top cargo carrier is your ideal travel companion, perfect for hauling gear to parks, beaches, and sports fields. Its sleek aerodynamic design reduces wind drag and noise while fitting all SUV, truck, and van with roof racks. With 17 cu ft capacity, it's ideal for camping trips and family vacations
- Built to Last: Built with rugged ABS plastic and UV-resistant black coating, our waterproof rooftop cargo box withstands harsh weather while protecting your belongings. The 165 lb weight capacity handles bulky items with ease, compatible with round, square, and factory roof bars for all-purpose fit
- Maximize Cargo without Crowding Passengers: Expand your vehicle's capacity with this 69"L x 33"W x 11"H hard-shell roof top mount car storage solution. It securely carries luggage, sports equipment, and outdoor gear without compromising passenger comfort - perfect for road warriors and adventure seekers
- Dual-Sided Access & Lockable Security: Keep valuables safe with the included security keys on this rooftop cargo carrier. The dual-sided opening allows easy loading from either side of your vehicle, while the reinforced hard-shell design prevents theft and weather damage
- Easy Install, No Tools Needed: Mount this roof cargo box in minutes with the tool-free installation system - no mechanic needed! Includes all hardware and clear instructions for hassle-free setup on your SUV, truck, or van. Get ready for adventure faster
- 【DURABLE CONSTRUCTION】Crafted from high-quality ABS material, the hard shell rooftop cargo box ensures long-lasting durability. Its waterproof and UV-resistant design protects luggage from various weather conditions, making it ideal for road trips. The aerodynamic shape also reduces fuel consumption and noise for a smoother ride
- 【SPACIOUS 12/14 CUBIC FEET STORAGE】With dimensions of 54.3"L x 31.5"W x 13.4"H/62.2"L x 31.5"W x 13.4"H, the rooftop cargo box offers 12 cubic feet (340L) of extra storage space. With a maximum capacity of 165 lbs, it significantly increases storage capacity for your belongings
- 【UNIVERSAL FIT】Compatible with all vehicles equipped with a roof rack, including cars, vans, and SUVs. Prior to purchase, please verify compatibility by checking the roof rack fitting guidelines
- 【CONVENIENT DUAL-SIDED OPENING】The dual-sided opening system allows easy access from both sides of the cargo box. Includes 2 keys and 2 straps for added security. Ensure one side is locked when opening the other side
- 【RELIABLE WARRANTY】 is committed to delivering high-quality products and meeting customer expectations. Enjoy a one-year warranty for added peace of mind. For any inquiries, our team is available to assist you within 24 hours
- 【840D CHAMPION QUALITY MATERIAL】 Made with heavy-duty 840D abrasion-resistant PVC fabric, this ultra-durable car roof cargo carrier stands up to any rough treatment or harsh weather. Better still, the triple-reinforced welded seams make it hard to tear or rip for years to come.
- 【MORE THAN WATERPROOF】 Featuring waterproof zipper wrapped with 6 inches widened velcro zipper flaps, our vehicle cargo carriers will exceed your expectations with the waterproof effet. The reinforced seams will make it possible "zero leakage" even in downpours.
- 【EASY INSTALLATION】 Our roof rack cargo carrier comes with an anti-slip mat and 8 thickened adjustable straps that will keep the cargo bag in place. The smooth zipper, adjustable straps, door hooks and robust buckles allows you to effortlessly secure it to any car.
- 【SECURE FIT & LARGE CAPACITY】 Our 21 cubic feet rooftop cargo bag is compatible with vehicles with our without roof rack, the large capacity can keep the shape nicely, even when holding many luggage cases, blanket, tents, sleeping bags and more.
- 【PACKAGE LIST】You will receive 1x roof top carrier bag, 1x storage bag, 1x anti-slip mat, 6x padded door hooks, 2x extra luggage straps, 1x luggage lock.
- 【DURABLE CONSTRUCTION】Crafted from high-quality ABS material, the hard shell rooftop cargo box ensures long-lasting durability. Its waterproof and UV-resistant design protects luggage from various weather conditions, making it ideal for road trips. The aerodynamic shape also reduces fuel consumption and noise for a smoother ride
- 【SPACIOUS 12 CUBIC FEET STORAGE】With dimensions of 54.3"L x 31.5"W x 13.4"H/62.2"L x 31.5"W x 13.4"H, the rooftop cargo box offers 12 cubic feet (340L) of extra storage space. With a maximum capacity of 165 lbs, it significantly increases storage capacity for your belongings
- 【UNIVERSAL FIT】Compatible with all vehicles equipped with a roof rack, including cars, vans, and SUVs. Prior to purchase, please verify compatibility by checking the roof rack fitting guidelines
- 【CONVENIENT DUAL-SIDED OPENING】The dual-sided opening system allows easy access from both sides of the cargo box. Includes 2 keys and 2 straps for added security. Ensure one side is locked when opening the other side
- 【RELIABLE WARRANTY】 is committed to delivering high-quality products and meeting customer expectations. Enjoy a one-year warranty for added peace of mind. For any inquiries, our team is available to assist you within 24 hours
- 【DURABLE CONSTRUCTION】Crafted from high-quality ABS material, the hard shell rooftop cargo box ensures long-lasting durability. Its waterproof and UV-resistant design protects luggage from various weather conditions, making it ideal for road trips. The aerodynamic shape also reduces fuel consumption and noise for a smoother ride
- 【SPACIOUS 12/14 CUBIC FEET STORAGE】With dimensions of 54.3"L x 31.5"W x 13.4"H/62.2"L x 31.5"W x 13.4"H, the rooftop cargo box offers 12 cubic feet (340L) of extra storage space. With a maximum capacity of 165 lbs, it significantly increases storage capacity for your belongings
- 【UNIVERSAL FIT】Compatible with all vehicles equipped with a roof rack, including cars, vans, and SUVs. Prior to purchase, please verify compatibility by checking the roof rack fitting guidelines
- 【CONVENIENT DUAL-SIDED OPENING】The dual-sided opening system allows easy access from both sides of the cargo box. Includes 2 keys and 2 straps for added security. Ensure one side is locked when opening the other side
- 【RELIABLE WARRANTY】Roof cargo carrier is committed to delivering high-quality products and meeting customer expectations. Enjoy a one-year warranty for added peace of mind. For any inquiries, our team is available to assist you within 24 hours
- Universal Fit - This roof top storage box is universal fit for mounting to max 13 inches wide cross bar, please check the dimension before purchase.
- Spacious Capacity - Expand your vehicle's cargo capability significantly with 11 cubic feet of spacious storage and a robust 110 lb weight limit. Designed with a 14-inch wide opening for easy loading of large gear, this box provides ample room for luggage and essentials while keeping your passenger area comfortable and uncluttered. It's perfect for families, road trippers, or outdoor adventurers.
- Secure Lock, Stable Travel - The key lock system keeps your valuables safe. You can only remove the key after all lock points are fully secured. The belongings and luckages stay firmly in place inside during your drive, even on bumpy roads – no shifting or falling out. Open it from the passenger side for easy loading and unloading.
- Impact-Resistant Protection - Built with UV-protected, weather-resistant ABS, the cargo box shields contents from rain, sun, snow, and impacts while maintaining structural integrity in all conditions for reliable long-term performance.
- Overall Dimensions - 53" L x 34" W x 15" H | Capacity: 11 Cubic Feet and up to 110 LBS. Package includes [1] 53 inches length storage box, [2] security lock key, and [4] heavy duty tool free installation mounting brackets.
- Road Trip Ready: This heavy-duty hard shell roof top cargo carrier is your ideal travel companion, perfect for hauling gear to parks, beaches, and sports fields. Its sleek aerodynamic design reduces wind drag and noise while fitting all SUV, truck, and van with roof racks. With 12.4 cu ft capacity, it's ideal for camping trips and family vacations
- Built to Last: Built with rugged ABS plastic and UV-resistant black coating, our waterproof rooftop cargo box withstands harsh weather while protecting your belongings. The 165 lb weight capacity handles bulky items with ease, compatible with round, square, and factory roof bars for all-purpose fit
- Maximize Cargo without Crowding Passengers: Expand your vehicle's capacity with this 55"L x 31"W x 12"H hard-shell roof top mount car storage solution. It securely carries luggage, sports equipment, and outdoor gear without compromising passenger comfort - perfect for road warriors and adventure seekers
- Dual-Sided Access & Lockable Security: Keep valuables safe with the included security keys on this rooftop cargo carrier. The dual-sided opening allows easy loading from either side of your vehicle, while the reinforced hard-shell design prevents theft and weather damage
- Easy Install, No Tools Needed: Mount this roof cargo box in minutes with the tool-free installation system - no mechanic needed! Includes all hardware and clear instructions for hassle-free setup on your SUV, truck, or van. Get ready for adventure faster
- 𝐔𝐧𝐢𝐯𝐞𝐫𝐬𝐚𝐥 - Roof cargo box is universal, fits for vehicles with cross bars only, and no tool assembly and installation. Can help increase cargo space without impeding on passenger comfort.
- 𝐏𝐫𝐞𝐦𝐢𝐮𝐦 𝐌𝐚𝐭𝐞𝐫𝐢𝐚𝐥 - Made of high quality ABS plastic, hardness and durable for long lasting using. Can help protect your contents from exposure to the inclement weather.
- 𝐏𝐫𝐨𝐝𝐮𝐜𝐭 𝐈𝐧𝐟𝐨 - 110 LBS loading bearing, strong support arm. Cargo box dimension: 53 inches X 34 inches X 15 inches, design with black textured surface finish and non-slip bottom.
- 𝐏𝐫𝐚𝐜𝐭𝐢𝐜𝐚𝐥 𝐅𝐮𝐧𝐜𝐭𝐢𝐨𝐧 - Great design with secure key lock, gives us peace of mind when storing our luggage, and also easy opening and closing. Also it can use in variety weather such as rainy, dirt and freezing, etc,.
- 𝐏𝐚𝐜𝐤𝐚𝐠𝐞 𝐈𝐧𝐜𝐥𝐮𝐝𝐞𝐬 - 1 X cargo roof box, 1 X pair of keys, 4 X ABS plastic mounting brackets and mounting hardware as shown.
Last Update : 2026-04-13
